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10 Best Band Saw Blades for Metal in 2022 – Reviews & Top Picks

woodworket cutting a metal

woodworket cutting a metal

Even the best band saw on the market won’t cut metal well if the blade is of inferior quality. It pays to use high-quality band saw blades for metal to get the best cuts when using your band saw. The challenge, of course, is knowing which blade is best. Numerous manufacturers and brands sell band saw blades for metal, and most claim their blade is superior.

To help you meet the challenge and choose an excellent metal cutting blade for your band saw, we have reviews and a buyer’s guide below to help you make the best choice. Some are slightly better than others, but all of the band saw blades for metal on today’s list will do a fine job and provide professional results.

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A Glance at Our Winners in 2022

Image Product Details
Imachinist Thick Bi-Metal Bandsaw Blades Imachinist Thick Bi-Metal Bandsaw Blades
  • Extremely durable
  • Perfect for thin pipes
  • POWERTEC 13230 Bi-Metal POWERTEC 13230 Bi-Metal
  • Cuts metals, wood, and some plastics
  • Highly precise cuts
  • Rake set teeth to reduce clogging
  • Starrett – 99188-05-04-1/2 Intenss Pro-Die Starrett – 99188-05-04-1/2 Intenss Pro-Die
  • A wavy tooth set provides better control
  • Very durable under heavy cutting conditions
  • Doesn’t need coolant under most conditions
  • Imachinist S64514 Bi-Metal Imachinist S64514 Bi-Metal
  • Cuts softer metal very well
  • Smooth cutting on most projects
  • Doesn’t overheat
  • SuperCut 50110 SuperCut 50110
  • Highly flexible for intricate cuts
  • Stays cool during longer projects
  • Extremely durable for longer life
  • The 10 Best Band Saw Blades

    1. Imachinist S64121214SS 64-1/2” Long, 1/2” Wide, 0.025” Thick Bi-Metal Bandsaw Blades

    Imachinist S64121214SS

    Backing Strip: Spring steel
    Teeth size: 14 TPI
    Compatible Devices: All bandsaws using 64 ½” L x ½” W blades
    Compatible Material: Stainless steel, metal

    Our Top Pick for band saw blades for metal features 14 teeth per inch (TPI), making it perfect for cutting thin pipes made from stainless steel and other hard metals. The iMachinist blade is a bi-metal band saw blade made for extra strength. The backing strip is the key, adding extra strength without adding too much to the cost.

    One caveat is that this metal-cutting band saw blade is not recommended for non-ferrous metals. Customers liked the Imachinist for its durability and long life, even after several metal cutting projects.

    Pros
    • Extremely durable
    • Perfect for thin pipes
    Cons
    • Not suited for non-ferrous metals

    2. POWERTEC 13230 Bi-Metal

    POWERTEC 13230 Bi-Metal Band Saw Blade

    Backing Strip: Alloy steel
    Teeth size: 14-18 TPI
    Compatible Devices: All bandsaws using 64 ½” L x ½” W blades
    Compatible Material: Soft metal, including aluminum, copper, lead, zinc, and tin

    Since it’s made to cut non-ferrous, soft metals, and nickel-based alloys easily, the Powertec 13230 can also handle wood and hard plastics. It’s excellent for structural metal and tubes with a small diameter. This band saw blade also offers high precision accuracy and durability. The teeth are set at a raked angle to reduce clogging and provide a smoother finish with every cut.

    Triple-tempered high-speed cobalt steel is used in t its design to add to tier strength and provide a high level of accuracy and a longer useable life. Lastly, Powertec engineered its welding points to provide top performance even under longer projects without overheating or warping the blade.

    Pros
    • Cuts metals, wood, and some plastics
    • Highly precise cuts
    • Rake set teeth to reduce clogging
    Cons
    • Not as durable as some other band saw blades
    • Jagged cuts when cutting wood

    3. Starrett – 99188-05-04-1/2 Intenss Pro-Die

    Starrett Intenss Pro-Die Band Saw Blade

    Backing Strip: Alloy steel
    Teeth size: 14-18 TPI
    Compatible Devices: All bandsaws using 64 ½” L x ½” W blades
    Compatible Material: Plastic, stainless steel, metal, aluminum, stone, wood, alloy steel

    The Starrett Intenss line is manufactured from triple-tempered, high-speed cobalt steel to cut various metals. It features an alloy strip backing that gives it more durability for longer jobs. It also features a variable tooth pitch to reduce vibration and noise during cutting jobs. The Starrett’s wavy tooth set makes it stand apart from the competition.

    That means it has groups of teeth on each side of the blade in a controlled pattern, which prevents stripping of the metal and allows you to make thinner cuts. As with several of the other brands mentioned today, Starrett also uses triple-tempered M-42 high-speed cobalt steel with an alloy steel backing. This helps the blades resist fatigue under heavy use and provide a fine, straight cut.

    Pros
    • A wavy tooth set provides better control
    • Very durable under heavy cutting conditions
    • Doesn’t need coolant under most conditions
    Cons
    • Tendency to break early due to metal fatigue

    4. Imachinist S64514 Bi-Metal

    Imachinist S64514 Bi-Metal Band Saw Blades

    Backing Strip: Alloy steel
    Teeth size: 14TPI
    Compatible Devices: All bandsaws using 64 ½” L x ½” W blades
    Compatible Material: Various metals

    If soft ferrous metal is what you need to cut, this band saw blade for metal is a great choice. It’s made to cut thin pipe tube profiles and does the job very well.  The blade’s M-42 high-speed cobalt is one of the reasons this product is popular, allowing for superior performance and fine, smooth cuts, even during bigger projects where many other blades would overheat and warp.

    Customers said the blades are excellent, and they were impressed by how well they cut. iMachinist blades tend to be thicker than other brands, which adds to their stability when cutting and provides a straighter, smoother cut.

    Pros
    • Cuts softer metal very well
    • Smooth cutting on most projects
    • Doesn’t overheat
    Cons
    • Straight tracking is a problem
    • Tend to warp under high use

    5. SuperCut 50110

    SuperCut 50110 Premium Bimetal Bandsaw Blade

    Backing Strip: Spring steel
    Teeth size: 10-14 TPI
    Compatible Devices: All bandsaws using 64 ½” L x ½” W blades
    Compatible Material: Stainless steel, alloy steel

    These top choice bi-metal band saw blades are welded by laser under a high vacuum. That ensures their spring steel backing attaches firmly and provides a flexible, tough finish for metal cutting projects of all types. Another benefit is you can run these blades at high speeds (up to 300 fpm) without being cooled.

    High-speed M-42 cobalt is what gives the teeth on SuperCut band saw blades their durability and toughness. It also keeps them highly pliable and prevents overheating during long cuts. They are optimal for cutting stainless steel and a variety of mild steel. Their spring-steel backing strip also allows you to run these blades longer without warping, thanks to the teeth that have been milled into the M-42 steel.

    Pros
    • Highly flexible for intricate cuts
    • Stays cool during longer projects
    • Extremely durable for longer life
    Cons
    • Pronounced offset that can interfere with cutting
    • Breaking possible due to offset

    6. BOSCH BS6412

    BOSCH BS6412 Metal Bandsaw Blade

    Backing Strip: N/A
    Teeth size: 10-14 TPI
    Compatible Devices: All bandsaws using 64 ½” L x ½” W blades
    Compatible Material: Metals of various types, wood

    Manufactured using premium-grade steel, these BOSCH saw blades for metal don’t heat up during longer projects, providing superior performance. They also have an optimized tooth geometry, which gives more precise, thinner cuts. If needed, they can also be used for wood projects and have a longer life than many other blades.

    Bosch has long been known for their premium band saw blades, and these are no exception. Cutting fine and intricate shapes is a breeze, and the result is a smooth cut with fewer burrs and less need to sand and polish. Unlike many other brands, there is little need for time-consuming adjustments as Bosch band saw blades are good to go straight out of the packaging.

    Pros
    • Optimized tooth geometry for precise thin cuts
    • Minimal adjusting needed
    Cons
    • Tooth loss is possible at the join/brazing point.

    7. DEWALT DW3984C Portable Band Saw Blade

    DEWALT Portable Band Saw Blade

    Backing Strip: Alloy steel
    Teeth size: 24TPI
    Compatible Devices: All bandsaws using 37 ⅞ “L x ½” W blades
    Compatible Material: Thick metal, medium metal, and thin gauge metal

    Incorporating their MatrixⅡhigh-speed steel edge that’s 8% cobalt, the Dewalt band saw blades have very high heat and wear resistance. That resistance is increased further by an alloy steel backer and Rc 65-67 tooth hardness (which is quite high).

    These blades cut deftly through thick and medium metal but still deliver a fine cut on thin metal. The alloy steel backer on Dewalt band saw blades is the key to its durability and ability to stay cool during longer cutting projects. It also helps increase fatigue resistance and makes them perfect for cutting thick, medium, and thin gauge metals.

    Pros
    • High wear and resistance time
    • Stays cool during big projects
    • Cuts a wide variety of metals well
    Cons
    • Some batches of blades tend to break quickly
    • Tend to wear out quickly

    8. FOXBC Bi-Metal Bandsaw Blade

    FOXBC Bi-Metal Bandsaw Blade

    Backing Strip: Alloy steel
    Teeth size: 14TPI
    Compatible Devices: All bandsaws using 64 ½” L x ½” W blades
    Compatible Material: Aluminum, angle iron, bronze, brass, copper, galvanized pipe, mild steel, stainless steel, chrome, tungsten steel

    These durable band saw blades cut a wide variety of metals well. They also cut well at slower speeds thanks to the addition of 8% cobalt, which significantly increases their durability and wear time. FOXBC also uses a unique welding joint that’s stronger and smoother for less strain on your band saw.

    The positive rake angle on these FoxBC band saw blades makes them perfect for cutting solid, structural, and tubular shapes. They are also a great choice for various metals, including aluminum, chrome, tungsten steel, and galvanized pipe, and work well at slower cutting speeds. Lastly, these blades are also excellent for cutting hard plastics and all types of wood.

    Pros
    • Excellent blade for structural steel
    • Cuts plastics and wood if needed
    • Cuts well at low speeds
    Cons
    • At high speed, there can be a lot of feedback and vibration

    9. Skil 80151

    SKIL 80151 Band Saw Blade Assortment

    Backing Strip: Alloy steel
    Teeth size: 15TPI
    Compatible Devices: All bandsaws using 59 1/2“ L x ½” W blades
    Compatible Material: Metal, wood

    Since they’re manufactured from premium grade steel, Skil band saw blades resist heat buildup to deliver a better cut, higher durability, and excellent performance. Also, a unique teeth geometry allows for smoother cuts with less feedback and keeps the blades from overheating during use.

    Unlike some brands, Skil has a dedicated customer support team if you have problems or questions. Top-grade steel goes into their construction to add longevity and durability and keeps the blades cool under heavy use during big cutting jobs. They also track very well to provide a smoother cut and finish.

    Pros
    • Dedicated customer support
    • Track well for smoother cuts
    Cons
    • Reports of cutting inaccuracy
    • Not as durable as other brands

    10. Lenox – 29232CLB72360 Classic Tuff Tooth

    Backing Strip: Alloy steel
    Teeth size: 18TPI
    Compatible Devices: All bandsaws using 93“ L x ¾” W blades
    Compatible Material: Aluminum, alloy steel, plastic, stone, wood

    With a special design made to reduce tooth stripping, the Lenox Classic Tuff Tooth band saw blade cuts thinly on all types of steel, including carbon, stainless, structural, and alloy steel, as well as aluminum and non-ferrous metals. Their wavy tooth set provides thin cuts and prevents stripping simultaneously.

    Also, the constant pitch of the teeth and uniform gullet depth make these blades an excellent choice for all your general-purpose cutting projects. The M-42 high-speed steel teeth are incredibly durable and heat resistant with a positive rake. Lenox blades are perfect for fine cuts and general-purpose cutting of several solid, rectangular, and structural shapes.

    Pros
    • A wavy tooth set prevents stripping
    • Excellent for general purpose, everyday cutting
    • Heat resistant under heavy use
    Cons
    • Not as durable as other brands
    • Reports of missing teeth at weld seams

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    Buyer’s Guide: Buying the Best Band Saw Blades for Metal

    Finding the best band saw blade to cut the metal isn’t the most difficult challenge. However, depending on the project, the right blade for the job can be critical, especially if you’re cutting an expensive metal like stainless steel.

    The good news is that, for the most part, band saw blades for metal aren’t ridiculously expensive. If you purchase one that isn’t perfect for your particular job, you can set it aside for another job and buy another.You might consider purchasing 2 or 3 different blades simultaneously to save the extra trips to the store.

    What to Look for in a Band Saw Blade for Metal

    Bandsaw blades for cutting metal are manufactured using several materials, including carbon steel, bimetal, carbide-tipped, and diamond-tipped. However, carbon steel band saw blades and bi-metal bandsaw blades are the most common for home use. Below we’ll take a quick look at both.

    Carbon Steel Blades

    Most band saw manufacturers include a carbon steel band saw blade with their products. The main reason is that carbon steel band saw blades are inexpensive. They can also cut a wide variety of materials, including metal, wood, fiberglass, and plastics. One drawback is that they wear out quickly, especially when cutting metal.

    Bimetal Blades

    Bi-metal bandsaw blades are created when two types of metal are fused, usually carbon and cobalt steel. Bimetal blades cost slightly more than carbon steel blades but are significantly harder and more durable due to the addition of cobalt.

    Blade Dimensions

    Length

    Every band saw requires blades of a specific length. If you purchase a blade that’s the wrong length, it won’t work, , so be sure to read the manufacturer’s instructions to determine the correct blade length for your band saw. (The most common is 64 ½”.)

    Width

    While the length of the bandsaw blade is fixed, the width can be different depending on what your project requires. Band saw blades typically run from ⅛ inch to 2 inches in width for home use. It’s recommended to purchase the widest blade possible for your particular project, as a wider blade will allow you to make a straighter cut and give you the most control. That being said, a narrow blade will allow you to cut a tighter curve if necessary.

    Thickness

    Thickness is almost unimportant when choosing a bandsaw blade. The reason is that there are few options available unless you have a blade custom-made, which would be expensiveand probably not necessary for a DIY project.

    Teeth Per Inch (TPI)

    Teeth per inch (TPI) is an essential feature in a bandsaw blade when cutting metal. The reason is that the higher the TPI, the better, smoother, and straighter your blade will cut, especially with durable metals like stainless steel. That’s why most metal cutting band saw blades have a comparatively high tooth count, from 8 TPI to 20 TPI (and higher).

    photo of a man cutting a metal with sparks
    Image Credit: Maxime Agnelli, Unsplash

    Band Saw Blades for Metal TIPS

    Below are a few excellent tips that will help you get the most out of your band saw blades for metal and ensure you stay safe during all of your metal cutting projects.

    • Unpack your blades carefully. Most are coiled when packaged, and when you unpack them, they can spring open and cut your fingers. We recommend wearing a pair of heavy-duty gloves when opening a pack of bandsaw blades.
    • Be sure to install your bandsaw blade correctly. This might mean taking another look at the owner’s manual. A blade that is correctly tightened and fits well enhances the performance and cuts you make.
    • Be extremely careful with any band saw blade after you’ve finished cutting something, especially metal, as it will be extremely hot.
    • Change the blade when necessary. Yes, getting the most life out of a bandsaw blade makes sense, but not if it comes at the expense of a well-done cut and well-finished project.

    Here are a few tips to know when it’s time to change blades:

    • When cutting, the blade makes more noise than usual. Increased noise is usually because the teeth have been ground down, and rather than cutting, they’re just rubbing against the metal.
    • You have to set the tension higher to keep your cuts straight. High tension will make your blade overheat more quickly also.
    • Hairline cracks start to appear in your blade. If they do, stop cutting immediately as your blade can fly apart and cause serious injury.

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    Final Thoughts

    Of the 10 band saw blades for metal we’ve reviewed today, the Top 3 provide the highest durability, smoothest cuts, and longest life. They include the Imachinist S64121214SS Bi-Metal, the POWERTEC 13230 Bi-Metal, and the Starrett – 99188-05-04-1/2 Intenss Pro-Die.

    All three of these excellent band saw blades will serve you well during your metal DIY projects and give you excellent cuts that are straight, smooth, and require a minimal amount of grinding, sanding, and polishing. The top picks are similarly priced like the rest of the band saw blades on today’s list, meaning you won’t have to pay a premium to get excellent results.


    Featured Image Credit: Anna Shvets, Pexels

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